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Continuing the unending saga of the car that will end up made entirely of
weld bead. Start with the front of the wheelwell. |
and weld it. | |
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Cleaned up, and the bits in front also done. Hopefully this will
properly approximate the correct shape in the long run. |
Once is happenstance. Twice is a coincidence. Three times is
enemy action.
This is probably numbers three and four (4" cutoff
wheels from HF). These kinda suck - they break off in chunks and get
out of round. Didn't have that problem with the previous (probably
Northern Tool) versions.
A reminder-to-self to not buy these again. | |
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The perforations in the footwell have become a tear, or two tears as the
case may be.
Bonus for the eagle-eyed: You can see the tunnel
starting to tear as well, at the bottom. |
Really only one thing to do about this:
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This gets me partway there, but I don't want to try and manually bend a
replacement for the tunnel-hump - I guarantee it won't be "right". |
I Have Heard that the floorpans from 1st gen A bodies are
correct for this generation El Camino.
Oddly enough, I have part of a
passenger footwell from the Chevelle. Let's find out. | |
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Yes, the hump is damn near identical. The seat belt mount (on the
right here) is not quite the same - was smaller on the earlier pan. |
So next up for this side of the footwell is seam sealer. Before we
seal, we have to prime, so I mixed up some epoxy primer.
It's cold
out - like 50F in the garage. Hopefully it'll cure overnight. | |
It did not cure overnight. No working on the footwell for me.
That's fine though; I've got other work to do.
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There is rust on the quarter in front of the wheel.
Never
thought I'd say it about this car, but the rust wasn't as bad as I
anticipated here. |
This is the rust in the wheelwell. This is exactly as bad as I
anticipated. | |
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If you look closely in the rocker you can see the wide variety of rust
enhancing foam that the car has been treated with.
Here I've
already removed quite a bit. |
This is not the sum total of the foam I pulled out. Some of the
dirt was still moist.
That's a more interesting statement if I point
out that the car has been in a garage since 2006. |
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I've cut out the rust from the outer panel. |
Also cut it out from the inner. | |
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Used the aluminum tape to make templates. |
This is the trimmed panel for the inner. | |
This is progress; still need to finish the package tray and the footwell, then it's just bed floor (and whatever I find after that).