I hope you wanted to see pictures, because I have several.
This is a couple of weekends worth of updates because I didn't post the stuff
from last week.
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Coated the inside of the driver's cowl with Nason Chassis Black in
preparation for installing the cover. |
Cover installed. | |
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Passenger side seems to fit really well out of the box. |
Of course, first there's the rust to take care of. | |
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Here I've cut the rusted out portions away, as well as a square that was
rusted through the inner panel. |
Inner panel square repair complete. | |
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Everywhere that there was rust here, I found the expanding foam that I'm now
going to call "rustfoam".
Folks, please don't use this stuff on your
car. |
Coated the inside of the pass cowl with POR-15.
I found a post on
Chevelle Tech from 2002 talking about POR-15 where I shared the suggestion
the POR rep had given about putting a couple of screws in the lid rather
than opening the can. In that post, I mention that it had been 2 years
since she'd told me that... which puts this can of POR-15 at 13 years old.
Guess her suggestion works, although if I'd been opening the cans I'd have
bought quite a bit more since then. | |
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I'd mentioned the vacuum hose for the cowl flap thing. Here's the hose
with grommet. |
Here, in the shadow, is the hole that grommet goes into. | |
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Driver's side primed and seam-sealed. |
They say that it takes 10,000 hours to become an expert in something.
Obviously I've spent quite a bit less than that welding - my welds are ugly
and have huge beads... but I get good penetration and they do hold the metal
together.
So the realization that I had here is: it doesn't matter.
They're fine being ugly. I don't even have to grind the beads down
much, here. | |
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Alternate view. |
I am also apparently not good at applying seam sealer. However, I
appear to have had practice doing finger-painting. | |
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I did coat the inside of the panel with Chassis Black before doing these
welds. | |
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Weld beads smoothed a little. |
Seam sealer applied. Guess on this side I'm seam sealing before
priming. | |
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Moving on to the interior.. yes, I will need to replace the rear part of the
pass pan. I've got serious rust around the drain plug thing. |
Additionally, there are some holes forward of there. | |
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Behind the brace on the back wall: A pile of seam sealer covering a mound of
Rustfoam. |
The big mound here next to all the rust holes: More Rustfoam. | |
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Here is where the Rustfoam was on the front - you can tell where it was
because there's no metal there now. |
Cut out the rust. | |
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Cut cut cut. |
Ok, rust cut out. Make a patch. | |
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Coat the patch with something on the outside so it won't rust. Stop
rust repair here so paint can dry. |
Some additional rust found on the rear kickpanel thing. | |
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Seems to go through to the door jamb. |
The vacuum-operated flappy thing from the pass kickpanel has tested
successfully - vacuum makes it open, lack of vacuum makes it close. | |
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Similarly, the flap-thing from the cowl moves with vacuum.
Vacuum applied: |
Vacuum released. | |
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The Harbor Freight wheel dollies appear to give about 2 1/4" additional
clearance from the ground. |
This means that my 9.5" crossmember clearance is actually 7 1/4" from
the ground.. found a couple of posts on Pro-Touring.com where people are
talking about 3-4" crossmember height... no wonder my UCAs are hitting the
frame - my ride height is way too high!
The spring adjusters are set
to halfway already - guessing I need to cut the top portion of the adjusters
down by about 2.5-3 inches when I pull the front suspension all back apart. | |
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And, of course, it wouldn't be a day with the El Camino if I didn't find
some more rust (beyond the door jamb and rear pass pan) - this is driver's
side behind the rear window. |
Looks like the dome light also needs to be replaced (not particularly
surprising) | |
Still need to seam-seal the cowl panels from inside, and paint the insides.
Then pass front floor repair, and other rust repair.